Product Introduction For Wear plate surface overlay welding machine:
Wear plate surface overlay welding machine is a machine that heats the surfacing welding wire to attach the welding wire to the metal plate to enhance the wear resistance of the metal plate. Wear plate surface overlay welding machine can choose four-head or double-head surfacing operation and has a high level of automation. It can perform functions such as single gun start and stop single gun height adjustment, and breakpoint continuous welding, which solves single gun welding. The shortcomings of low production efficiency, large bending of the flat plate, and easy fall-off of the surfacing layer.
The Wear plate surface overlay welding machine by this equipment have a firm bond between the deposited metal and the substrate, the appearance of the weld seam is beautiful, the wear resistance is good, and the service life is long.
Machine Technical Parameters For Wear plate surface overlay welding machine:
|Effective transverse welding stroke||1500mm; Can be customized|
|Effective longitudinal welding stroke||3000mm; Can be customized|
|Welding speed||150-1500mm /min|
|Cross slide trim trip (Electric)||60mm|
|Welding torch up and down stroke (Electric)||260mm|
|Longitudinal servo motor power||0.75kw|
|Horizontal servo motor power||0.75kw|
|Power-driven planker speed up/down||200mm/min|
Machine Advantages For Wear plate surface overlay welding machine:
The wear plate surface overlay welding machine beam adopts a gantry frame, which can better eliminate the torsion moment. The beam is a box-shaped steel structure and a non-rectangular tube structure. After welding, it is annealed as a whole to completely eliminate internal stress and make it not in use for many years. Deformed.
The special Wear plate surface overlay welding machine can also increase the water circulation box according to the user needs to reduce deformation.
The wear plate surface overlay welding machine installs a welding oscillator (overall swing, single pendulum). The oscillator uses a servo motor with high precision and good stability.
Surfacing product advantages for Wear plate surface overlay welding machine
Very high wear resistance
The thickness of the wear layer of the wear-resistant steel plate is 3-12 mm, and the hardness of the wear-resistant layer can reach HRC58-62. The wear resistance is more than 15-20 times that of ordinary steel plates, and the performance of low alloy steel plates is more than 5-10 times. It is high chromium cast iron. The wear resistance is more than 2-5 times, and the wear resistance is much higher than that of spray welding and thermal spraying.
Better impact performance
The wear-resistant steel plate is a double-layer metal structure. The wear-resistant layer and the base material are metallurgically bonded. The bonding strength is high. It can absorb energy during the impact. The wear-resistant layer will not fall off. It can be applied to vibration and impact. Under the working conditions, this is beyond the reach of casting wear-resistant materials and ceramic materials.
Very good temperature resistance
The wear-resistant steel plate alloy carbide has strong stability at high temperatures. The wear-resistant steel plate can be used within 500 ℃, and other special requirements can be customized. It can meet the conditions of use within 1200 ℃; ceramic, polyurethane, high Adhesive wear-resistant materials such as molecular materials cannot meet such high-temperature requirements.
Welding wire for Wear plate surface overlay welding machine:
|Description||Product Name: surfacing welding wire for wear-resistant plate|
|Chemical Composition: C: 5.5%;Cr: 30%;Mo: 1%|
|Wire Features: excellent welding perqformance, beautiful welding weld, small welding spatter.Welding does not need to use gas or flux protection, so as to simplify the welding process, save the cost of welding accessories;The welding layer is a typical high chromium steel, and fine cracks will appear when surfacing, which is the result of stress release, and does not affect normal use.Good wear resistance, for wear - resistant composite plate (multi - layer) surfacing welding.|
|Hardness after welding: HRC60-65|
Frequently Asked Questions
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