Product Introduction For hydraulic tank rotator:
The hydraulic tank rotator is mainly composed of base, driven roller assembly, hydraulic cylinder, and hydraulic control system. The hydraulic cylinder on the hydraulic tank rotator drives the rotator seat to move position to adjust the center height and left and right positions of the cylinder to align the two cylinders. After the alignment, perform spot welding on the joints of the two sections of the cylinder. Each set of hydraulic group alignment roller frame is composed of two identical driven frames. Each driven hydraulic tank rotator is equipped with a system of two hydraulic cylinders to drive the roller assembly.
The hydraulic cylinder is used to adjust the center distance of the rotator assembly or move a certain roller To align the workpiece. The hydraulic system uses a set of hydraulic pump stations to supply oil to each hydraulic cylinder. The hydraulic cylinders can be operated and controlled separately. Each hydraulic cylinder can independently drive a roller assembly. When pairing and welding workpieces, the center angle of the workpiece should be between 45°-110°. When it exceeds this range, it can be achieved by adjusting the center distance of the roller seat, adjusted through the screw holes.
Machine Technical Parameters For hydraulic tank rotator:
|Model||Load(T)||Roller diameter(mm)||Weldment diameter(mm)||Center distance adjustable||Speed mode||Line speed（mm/min）|
|Steel wheel||Rubber wheel|
|TR2-5T||5||/||250||250~1800||Adjustable screw step||Variable frequency stepless speed regulation||60～1000|
|TR2-10T||10||/||250||300~3500||Adjustable screw step||Variable frequency stepless speed regulation||60～1000|
|TR2-20T||20||/||300||350~3600||Adjustable screw step||Variable frequency stepless speed regulation||60～1000|
|TR2-40T||40||342||350||600~4200||Adjustable screw step||Variable frequency stepless speed regulation||60～1000|
|TR2-60T||60||440||400||750~4800||Adjustable screw step||Variable frequency stepless speed regulation||60～1000|
|TR2-80T||80||500||/||850~5000||Adjustable screw step||Variable frequency stepless speed regulation||60～1000|
|TR2-100T||100||500||/||1000~5500||Adjustable screw step||Variable frequency stepless speed regulation||60～1000|
Machine Advantages For hydraulic tank rotator:
The main and driven frames adopt steel-steel structure brackets, and the main parts, such as load-bearing shafts, are all made of steel. They are all tempered before being processed. They have a strong rigidity, good comprehensive performance, and large bearing capacity.
The hydraulic tank rotator of the rotator frame is an integral polyurethane roller. The polyurethane roller is made of a special formula and a special vulcanization process with high carrying capacity and wears resistance.
The hydraulic tank rotator adapts to the requirements of workpieces with different diameters through-bolt adjustment. The main shaft of the roller frame is designed and manufactured with an oil line groove, which can be frequently filled with grease to ensure its good lubrication.
Each axis hole of the main and driven frames is processed by a boring machine at one time. The parallelism of each axis is good, and the amount of movement is small.
Frequently Asked Questions
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Safety operation rules of hydraulic tank rotator:
1.When the workpiece is suspended on the hydraulic tank rotator, first observe whether the position is appropriate, whether the workpiece is close to the rotator, and whether there are foreign objects on the workpiece that hinder the rotation. After confirming that everything is normal, it can be officially operated;
2.Turn on the power switch, start the wheel rotation, adjust the wheel rotation speed to the required speed;
When it is necessary to change the direction of rotation of the workpiece, you must wait for the motor to stop completely before pressing the reverse button;
3.Idle the cylinder for one week before welding, and determine whether the cylinder position needs to be adjusted according to its movement distance;
4.During the welding operation, the ground wire of the welding machine cannot be directly connected to the hydraulic tank rotator to not damage the bearing;
5.The outer surface of the rubber wheel is strictly prohibited from contact with fire and corrosive substances;
6.The pair of hydraulic tank rotator should regularly check whether the oil level in the hydraulic oil tank is normal, and the sliding surface of the track should be kept lubricated and free of foreign objects;
6.The pair of rotator brackets should regularly check whether the oil level in the hydraulic oil tank should be kept lubricated and free of foreign objects.